Products


We provide manufacturing automation solutions. All our machines are designed and built within our factory. Some of the most prominent machines developed by us are:

**click to expand

Laser Samtal is precision land levelling equipment using an electronically levelled rotating laser plane as reference and laser receiver, control box and hydraulic cylinder to maintain the scraper blade edge parallel to perfectly levelled laser plane, thereby filling the tractor driven bucket with soil from high spots and releasing that soil to low spots of the field.



  Download Laser Land Leveller Brochure for more information
Laser Land Leveller

HV Stator Testbench is an on-line testing machine developed to test stator coils used to engage clutches in automobile AC compressors. Main Features of the machine are :

  • Fully PC based system, with NI Data acquisition cards & LabVIEW software.
  • Continuity & coil resistance test , checks the current drawn by coil with set limits.
  • Insulation resistance test @ 600V AC - 1000V AC to check insulation quality of coil.
  • High voltage layer short test @ 1500 V DC to check for any internal layers short or turns present in coil, by comparing acquired ringing waveform developed from coil under test with the master coil.
  • 'OK' & 'NG' output after performing all tests and auto stamping on coil.

Data logging for every coil tested during each shift for analysis point of view.

HV Test Bench
Vibratory Feeders come in two variations:
  • Linear Vibrators
  • Vibratory Bowl Feeders
Linear Vibrators are used to move parts horizontally over a predetermined distance, with vibration as the driving force.
Vibratory Bowl Feeders are with full wave operation, which give smoother Vibrations, and totally eliminate spring breakage. Being full wave operation, it consumes 40 % less energy. It uses fully encapsulated coils for improved performance which in turn results in negligible maintenance for years and longer life of the machine. It also comes with a vibratory controller for desirable control.
Vibrator
SNo. Machine Name Description/ Features
1. Assembly Machines Single and multi-station machines for all types of assemblies and sub assemblies with sensors and PLC controls for hands free operation and for assured presence, correct alignment and fitting of all components. 100% testing of assembled product on machine for critical performance criteria & defects is possible.
2. Test Rigs Automated Test Rigs for load, life cycle, fatigue, vibration, bump, current, resistance, insulation, RPM, Direction of Rotation and other parameters for all types of equipment and machines for error proofing of assembled parts with or without automated marking of correctly assembled parts
3. Holder Fixing Machine Semi automatic pneumatically operated machine designed for performing the operation of fixing holders on various models of automobile glasses
4. Spacer Fixing Machine Designed to perform operation of fixing insulation spacer on a desired position of automobile glasses
5. NRF Loading And Printing Assembly Design of loading , centering and printing stations and transfer shuttles between these stations
6. Dip Tube Fitting Machine A fully automatic machine with vibratory feeder to feed aerosol pumps, cut the tube to size and fit the tube to the pump doing 90 pieces per minute
7. Tyre Sub Assembly Machine Heavy duty semi automatic machine controlled by pneumatic cylinders and heavy duty gear box designed to fit the rear tyres of Mahindra tractors into the rim
8. Blower motor test bench
(delphi)
Automatic measurement & comparison against set limits for current drawn by motor at various speeds
9. Fan & blower motor test benches
(denso)
Automatic measurement & comparison against set values of following parameters: 1. Insulation 2.rpm, 3. Direction of rotation 4. Current at no load 5. Current at specified load* (*by dynamometer)
10. Fan & blower motor test benches (subros) Automatic measurement & comparison of current drawn at various speeds by fan / blower motors against set values
11. Semi automatic commutator turning machines (denso) For finish turning of commutators (surface finish – 2.5 z, step difference – 0.002 max, roundness 0.002 max, runout: 0.03 max )
12. Yoke winding machine (denso) Semi automatic servo & plc controlled machine
13. Hexagonal winding & stator forming machine (denso) Automatic servo & plc controlled machine
14. Cdi silica filling & potting machine (denso)
  • Automatic weighing & silica gel filling into cdis.
  • Automated linear transfer mechnism for cdi trays.
  • Servo indexed potting nozzle operation.
  • Integration with automatic resin dozing machine.
15. Armature commutator fuzing machine (denso)
  • Automatic fuzing with depth control. Using displacement sensors. ( 3 segments at a time)
  • Servo indexing of armature
  • Plc control integrated with weld controllers & checkers
16. Automatic double head poly v grinding & slicing machine Servo motors & 1 ac drive integrated control through plc & mmi for very high precision grinding of multi v grooves on rubber belts
17. Automatic band cutting machine Automated testing of compressor pulleys at high rpm (up to 20000) at elevated temperature (upto 150 celsius)
18. Powder coating machine (denso)
  • Automatic dipping of heated parts, shaking & excess powder blowing.
  • Powder recovery & recycling with cyclone , screw conveyor & bag filters.
19. Vibration Testing Machines
  • Random frequency test range 10 to 500 hz
  • Automatic frequency sweep
20. Bump & shock testing machines
  • Auto lifting & drop of test platform for tests upto 40g
  • Controlled pulse duration
  • Automatic pulse capture & storage


Manufacturing Process

The complete process of developing a machine consists of following steps:
  1. Getting process and machine specifications from customer.
  2. Conceptualization of solution and rough machine design.
  3. Preparation of quote and BOM for machine and send to customer for approval and purchase order.
  4. Final design and preparing DAP and get customer approval.
  5. Procurement of raw material as per design
  6. Fabrication of parts, both in house and from various vendors.
  7. Assembly of fabricated and bought out parts.
  8. Design and fabrication of electronic panel and integration with machine.
  9. Programming and trial of machine.
  10. Debugging and fine tuning of machine.
  11. Installing the machine at customer and training of customer staff.