Explore some of our innovative solutions in manufacturing and technology.
Dip tube fitting machine
A fully automatic machine with vibratory feeder to feed aerosol pumps, cut the tube to size and fit the tube to the pump doing 90 pieces per minute
Powder coating machine
A fully automatic machine for powder coating of armatures,starters, rectifier plates for electrical insulation.
Machine Features :
Fluidized powder bath.
Automated holding fixture with/without masking of component area.
Fixture dunking & rotation arrangement. Excess powder blow arrangement.
Suction lip around fluidized bath for preventing powder escape into environment.
Cyclone with screw / vibratory conveyor for recovery & recirculation of powder.
Bag filter for preventing air pollution & powder wastage.
PLC & Touch Panel HMI control for machine operation.
Lamp base assembly machine
SPMs
A fully automatic machine for the assembly of lamp bases.
Machine Features :
60 Stations
Rejection of faulty manufactured pieces
Individual heaters for each station with fault indication
100% checking of component presence before moulding.
Output: 35-40 pcs / minute ➢ PLC & touch HMI for machine operation.
HV Stator
HVStator Test bench is an on-line testing machine developed to test stator coils that are used to engage clutches in auto mobile AC compressors.
Main Features of the machine:
Fully PC based system, with NI Data acquisition cards & LabVIEW software.
Conducts 3 standard tests to check the quality of coil.
Continuity & coil resistance test , checks the current drawn by coil with set limits.
Insulation resistance test @ 600V AC - 1000V AC to check insulation quality of coil.
High voltage layer short test @ 1500 V DC to check for any internal layers short or turns present in coil, by comparing acquired ringing waveform developed from coil under test with the master coil.
'OK' & 'NG' output after performing all tests and auto stamping on coil. Data logging for every coil tested during each shift for analysis point of view.
Core Pole Welding Machine
This Semi Automatic machine is designed for resistance welding Core Poles to Yoke Housing.
Machine Features :
Automated fixture for aligning poles with yoke.
Pneumatic indexing for successive welding of core poles.
MIYACHI Weld controller. Water Cooled electrodes & transformers.
Water flow switches with interlocks. PLC & HMI Controlled operation.
DV Endurance Test Bench
A Semi-Automatic test bench manufactured for simultaneous endurance testing of 20 DVs (used in railways).
Machine Features :
PLCoperated machine with NI-OPC server based SCADA system.
Automatic endurance testing of up to 1 Lac cycles.
Labview based user interface and report generation feature.
Test Bench has been running 24x7 since delivery www.s3technic
